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Manufacturing Cybersecurity: Overcoming 6 Key Challenges

In today's digital age, manufacturers face an unprecedented level of cyber threats, necessitating robust cybersecurity measures to safeguard their operations. ValorTech understands the critical importance of addressing the unique cybersecurity challenges faced by manufacturers. Let's explore six key operational technology (OT) and information technology (IT) cybersecurity challenges and how manufacturers can overcome them to build a resilient foundation.


1. Alignment among Business, OT, and IT

The integration of IT and OT in Industry 4.0 has blurred traditional boundaries, leading to challenges in understanding cybersecurity responsibilities. To address this, manufacturers must document cybersecurity services, assign clear roles and responsibilities among IT and OT teams, and implement specialized training programs. Establishing a consistent OT cybersecurity risk assessment framework and defining key metrics for program effectiveness are also essential.


2. Improved OT Asset Visibility

Manual collection of technology asset details often results in inconsistent inventories and limited consideration of cybersecurity risks. Manufacturers should invest in automated visibility solutions to enhance asset inventories and gain a better understanding of technology communications. Continuous monitoring enabled by automated logs ensures proactive threat detection.


3. Enhanced Network Segmentation

Flat manufacturing networks and intertwined IT and OT assets create vulnerabilities. Manufacturers should prioritize network segmentation efforts by securely separating IT from OT with physical firewalls and minimizing direct internet connectivity to OT networks. Implementing Windows Active Directory structures for segmentation enhances cybersecurity protection.


4. Improved Access Management

Inconsistent access management across locations and pervasive administrator access pose significant risks. Manufacturers should restrict administrator permissions to a select group of users or tightly control generic accounts. Developing a secure remote access solution and conducting regular reviews of access granted ensure tighter access controls.


5. Centralized Cybersecurity Monitoring

Many manufacturers struggle to identify cybersecurity events unless they directly impact OT processes. Establishing a Security Operations Center (SOC) for centralized monitoring enables proactive threat detection and response. Clear communication channels and designated individuals within the SOC streamline incident response efforts.


6. Enhanced Response and Recovery Capabilities

Cybersecurity response plans often go untested, leaving manufacturers vulnerable in the event of an attack. Creating playbooks for incident response, defining site-level personnel roles, and implementing consistent backup processes are critical steps. Regular testing of response plans ensures faster detection and mitigation of cybersecurity threats.


In conclusion, manufacturers must prioritize cybersecurity to ensure a safe operating environment and protect critical assets. By addressing these six challenges, manufacturers can not only enhance detection, response, and recovery capabilities but also lay the groundwork for long-term operational resilience.


At ValorTech, we specialize in providing tailored cybersecurity solutions to safeguard manufacturing operations. Contact us today to learn how our expertise can help strengthen your cybersecurity posture and ensure business continuity in an increasingly digital world.


Secure your manufacturing operations with ValorTech's comprehensive cybersecurity solutions.

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